Mounting Techniques

Bronze Plaques & Winter Weather

December is half way over, and temperatures are in the mid 60’s with sunny days and little wind.  Here in Brooklyn, we are cherishing the unusually warm winter weather.  All of our last minute winter preparations can be addressed without a rush, giving us an extra week or two to put away those favorite warm weather-clothing items, seal the windows and bring out our slippers. For our clients, this surprisingly warm period also provides a last minute opportunity to prepare their bronze plaques for another harsh winter.  We’ve included some valuable information on our bronze plaque winter prep process below.

One of the many benefits of bronze is that it is low maintenance metal.  Cast bronze plaques are very durable.  They hold up well underfoot and on the wall, indoors or out.  However, over time in harsh winter climates, the cold and salty conditions can sometimes begin to show on the surface of the bronze.   

Our studio finishes all of our plaques with a clear protective lacquer.  This lacquer serves as a sacrificial layer, creating a barrier between the plaque and any graffiti, humidity, salt, rain or snow which can otherwise cause the plaque to oxidize and turn green.  Bronze is a metal alloy composed of nearly 90% copper, so left without the protective coat, the metal's coloration will change over time.  Many of our clients enjoy the natural patina of bronze, and some even request that we do not apply the clear lacquer to their plaques.  This encourages the natural aging process, and the bronze will react and oxidize at a faster rate. 

For our clients who prefer that their outdoor bronze plaques remain as unchanged as possible over a period of years (keeping that natural peachy gold hue), we often recommend reapplying a clear coat once a year.  The initial clear coat applied in our studio lasts about one to two years; greatly depending on how harshly it has been treated under foot traffic, changing weather conditions, etc.  

HOW TO CLEAN AND RE-LACQUER YOUR CAST BRONZE PLAQUE

This process should only be attempted on a good weather day with dry conditions.  Reapplying the lacquer finish will ensure that your plaque is protected for the next 6 months to a year. Please note: Re-application of the clear lacquer is an optional process, and is meant as an extra precautionary measure.

CLEANING YOUR PLAQUE:

Many companies will recommend expensive oils and cleaning products used specifically for bronze.  In our experience, a mild soap (the plainer the better) and tap water are all you need to clean your plaque.  Use a rag or soft toothbrush to loosen any dirt or dust from the surface of the bronze.  If there has been any unwanted oxidation on your plaque, we often recommend using a Scotchbrite pad to gently scrub away the changed areas.

  • Use mild soap and water – Avoid using too much soap, which can leave a foggy residue on the plaque.

  • Wait for the plaque to dry completely or tamp dry with a lint-free, soft cloth. 

  • Blow away any remaining dust / particles from the plaque.

  • IMPORTANT NOTE:  Never use power washers, or astringent cleaners of any kind to clean metal plaques (i.e. Fantastic, Windex). The protective lacquer and patina can be stripped away by everyday cleaners and power washers. If for any reason the methods above are not sufficient, contact our studio and we can discuss alternative measures to address any damage or unwanted discoloration.

APPLYING THE CLEAR LACQUER:

We can supply a can of clear lacquer for a small cost, which typically will be delivered to you in about one week.  The lacquer should be applied in even strokes in three different directions over the bronze (i.e. spray horizontal strokes - let dry, spray vertical strokes - let dry, spray diagonal strokes - let dry.)  Depending on the amount of wear the plaque is exposed to over time, it may be desirable to reapply this coating annually. 

  • Make sure the plaque is clean and no dust or particles can be seen on the plaque during the reapplication process.

  • Let each coat dry completely before applying additional layers of the lacquer.

  • Apply the spray in three different directions

Ask the Plaque Maker: Mounting Methods

WHAT IS THE BEST WAY TO MOUNT MY CUSTOM PLAQUE?

It is necessary to mount your plaque with care.  Cast bronze, in particular, is a very dense and therefore heavy metal, and installing a heavy plaque incorrectly can be hazardous.  Our most popular mounting techniques for our cast bronze plaques are “Front Mounts” and “Hidden Stud Mounts”.

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FRONT MOUNT INSTALLATION METHOD

A front mount is the ideal option for a plaque that may need to be moved in the future.  It is also a great choice for interior wall-mounted plaques, especially when a plaque is installed to dry wall or sheet rock.  A front-mounted cast bronze plaque will be shipped to you with four holes through the face of the plaque—one in each corner.  Depending on the size and shape, certain plaques may require more or less attachments.  The plaque is then mounted to the wall with threaded screws through each hole. We will send the appropriate screws for your front-mounted bronze plaque depending on the particular wall type.

Sometimes our clients prefer adding decorative rosettes in place of standard screw heads.  These dimensional elements add a touch of design interest and sophistication to a front mounted plaque.  Different sizes and shapes of decorative rosettes are available, as shown in the image below.  And don’t let the name fool you; as you can see, rosettes don’t always look like flowers!

HIDDEN STUD MOUNT INSTALLATION METHOD

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For a more permanent installation method, we recommend the hidden stud mount technique. This type of installation is ideal for situations with greater risk of theft, i.e. public parks or other high-traffic areas. A hidden stud mounted plaque has special mounting hardware cast onto the backside of the plaque.  This hardware allows for stainless steel rods to be secured and hidden from the viewer (this technique is also aptly called a "blind mount").  Using our provided template, holes are drilled into the wall or stone where the cast plaque is to be mounted.  The steel rods are inserted and secured into the holes with epoxy.  The blind mount should not be used for interior plaques installed on sheet rock or drywall.  

Hidden stud mounted cast bronze plaques provide a very clean and seamless look.  Property owners, management companies and other businesses often use a hidden stud mount to secure cast bronze plaques to the exterior walls of their buildings for pedestrians to see at street level.

LEARN ABOUT IDENTIFICATION PLAQUES