aluminum

Purchasing Metal Plaques in Bulk

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Ordering plaques in large quantities requires attention to detail and proper planning. Whether you are in need of a group of interpretive plaques installed in a series, award plaques or way-finding signage, there are a few things we’d like to suggest, right off the bat:

TIPS FROM THE PLAQUE-MAKERS

#1 PLAN AHEAD

In the age of one-click purchases, many of our clients do not expect custom plaques to take the time they do to produce. We use traditional mold-making processes and bronze pouring techniques to ensure your plaque is created at the highest quality.  Each one of our projects is designed to our client’s liking, and after the order is finalized, the designs go through pattern-making, casting and finishing processes before shipment. Our plaques are made by skilled artisans that value their craft and are proud of the Masterwork product.  

For single plaque orders and smaller quantities, we typically require four weeks to produce and deliver the work. For certain projects, we can expedite this manufacturing time to two weeks for an additional fee. If the bulk order is over 25 plaques, manufacturing time is usually around 6 weeks. For orders of 100+, we tend to ship out in installments, and manufacturing time is determined by the size of each plaque and the overall quantity.

#2 CONSIDER STORAGE

For large quantity orders and plaques that are over 4ft in size, storage can become an issue. When you start to plan the content of your plaque, also start to consider a secure storage area where the plaques can be received and held. Masterwork Plaques does not provide storage once the plaques have been manufactured in order to maintain an orderly shop environment.

#3 ORDER A SAMPLE PLAQUE

Better safe than sorry, we always say. If time allows, we suggest ordering a single plaque before proceeding with a large order. We can produce a sample plaque in two weeks, which gives our customers the opportunity to review the final product before 100, 500, 1000 plaques arrive at their door. Sample plaques give our customers the option to review a plaque in person and make any appropriate changes to the design, which prevents issues in the final order.

We also have samples in house that can be sent to clients with tighter schedules. Our pre-made samples are 6” x 4” and can give you a tangible idea of the finish quality and background textures you are planning to use in your final order.

#4 INVEST IN A HIGH QUALITY METAL

Masterwork Plaques is all about quality. We create our custom signage at competitive prices, and we always suggest that our clients create their plaques from the best materials they can afford. While bronze and stainless steel are a little more costly than other metals, they last a whole lot longer, and the investment pays off over time.  Our customer relations team can work with you to determine the highest quality product that fits within your budget.

COMMON TYPES OF PLAQUES ORDERED IN LARGE QUANTITIES: 

WALKS OF FAME

Honoree Plaques | Star Plaques | Permanent Sidewalk Medallions | Tribute Trails

Walks of fame (similar to the Hollywood Stars in Los Angeles) are typically large quantity orders that are installed underfoot, commemorating specific individuals. These plaques are created using one base design, with interchanging honoree names. 

INTERPRETIVE PLAQUES

Way-finding Plaques | Illustrative plaques | Historical Markers | Timeline Insets

Interpretive plaques are informative text plaques or illustrated markers that often lead the viewer through a park or building while telling a story. The plaques can show the passing of time from piece to piece, or depict unique events that took place at the specific site where these plaques are installed.

BULK ORDERS

Award Plaques | Donor Plaques | Corporate Signage | Building Plaques

Bulk order projects are large quantity orders of one plaque design, and often are produced in the largest numbers. Many clients will be interested in ordering hundreds of plaques for a building or a group award, and it is imperative that each plaque looks consistent.

Masterwork Plaques offers discounted pricing for bulk and quantity plaque orders.

For a custom quote on any of these types of projects, fill out a quote request form or give us a call at (718) 283-4109 if you would like to discuss your unique quantity plaque project in more detail.

Arcadia Vietnam War Monument

Photo credit: Gene Glasco

Photo credit: Gene Glasco

MEMORIAL DAY IN ARCADIA, CA

This Memorial Day, fourteen US servicemen from Arcadia, California, who died in the Vietnam War, were honored in the county park at the newly constructed Arcadia Vietnam War Monument. The project was spearheaded by Gene Glasco, a veteran of the Vietnam War and Arcadia City Clerk. The monument structure was fabricated and set in time for a special dedication ceremony on Saturday, May 29th. 

For Arcadia Weekly, Glasco stated that “the Arcadia Vietnam War Monument has been built in honor of Arcadia’s sons lost in battle, but it also stands in tribute to all living Vietnam Era veterans.” The bronze plaque on the front of the monument commemorates the fourteen Arcadia casualties of the Vietnam War. On the back are three cast aluminum plaques, one of which commemorates additional veterans from WWI, WW2, Korea, Vietnam and as recent as Afghanistan.  

In addition to the four cast bronze and aluminum plaques, Masterwork Plaques designed and fabricated the waterjet cut letters and military seals which were also inset into the front of the monument.  

Photo credit: Gene Glasco

Photo credit: Gene Glasco

WATERJET CUT LETTERS

“Waterjet” refers to machinery that uses a pressurized stream of water to cut through a variety of materials (most commonly metal). The water is forced through a small hole to focus high pressure water into a very thin stream. This stream is powerful enough to cut out precise, free-form shapes, which we use primarily to cut individual metal letters (from any font) in a wide range of sizes. The individual bronze letters shown in the monument are 3” in height and 1/4” thick.

DONOR SIGNAGE

The cast plaques on this monument are a great examples of donor signage. The majority of the money needed to create this monument was fundraised and donated by organizations and generous individuals from Arcadia. Masterwork Plaques can create donor plaques at just about any size, to fit a large or small list of names for honored donors.

OUR STUDIO'S DONOR PLAQUES CAN BE CREATED IN TWO WAYS:

  1. Perpetual Plaques:  When a continually growing list of donors needs to be honored, individual name plaques can be added to the plaque over time.  

  2. Cast List Plaques:  This donor list plaque can be created in one piece for a list of contributors that does not need to be added to over time.  Every few years a new plaque can be added to a wall featuring an updated list of recent donors.

For more information on our cast donor plaques and waterjet cut projects, contact us at info@masterworkplaques.com.

High Quality Images for High Quality Portrait Plaques

PHOTO-RENDERED PORTRAIT PLAQUES

One of the most popular techniques offered at Masterwork Plaques is our “photo-rendered” portrait process. We recommend this option to all of our customers, especially those in search of a cost-effective portrait plaque that can be created in a short amount of time.  

The most important element of the photo-rendered portrait process is the actual photo of the subject that is provided to us. It is important that the photo is not pixelated or blurry, as this will show up in the final bronze portrait. For our clients who may be less familiar with what constitutes a high-quality photo, we’ve answered some frequently asked questions below.

WHAT IS "DPI"?

Dots per inch, or “dpi”, is the measure of the amount of dots comprising an image within the span of one inch. Computer monitors call these dots “pixels”, so “ppi” and “dpi” can be used interchangeably.  A high-quality photo has many dots per inch, a low quality photo has less. These tiny dots have a great effect on the overall image quality. Take a look at the high-quality example below.  

(Left) High-Quality Image (300dpi), (Right) Translation of image into Photo-Rendered portrait

(Left) High-Quality Image (300dpi), (Right) Translation of image into Photo-Rendered portrait

As you can see, the photo above has no pixelation. The file is also 300 dpi, which means the image has a good amount of information to translate into cast bronze.

Below is an example of an image with only 60dpi. As you can see, this is a lower quality image. It appears blurry and unclear. We don’t have a lot of information. As you can see, the photo was translated into bronze, and the pixelation carried into the final product.

(Top) Low Resolution Image, (Bottom) Translation of Low-quality image into Photo-Rendered Portrait

(Top) Low Resolution Image, (Bottom) Translation of Low-quality image into Photo-Rendered Portrait

The photo-rendered process converts data stored in the photograph into a bronze portrait. Therefore, if you provide a low quality photo, only limited information will appear on the final bronze plaque.

HOW CAN I CHECK IF MY PHOTO IS HIGH ENOUGH QUALITY?

Here’s a quick list of simple ways to check if your photo is usable:

  1. Take a look at the image file size. If it is under 500kb, it may be too small to use.

  2. Double click on the image file. If it opens up at a small size (less than half of your laptop screen, it is also likely too small.

  3. At actual size, if the image appears blurry or pixelated, it is also too low quality.

CAN MASTERWORK PLAQUE USE PRINTED IMAGES?

In some cases, yes. We recommend scanning this image at 300dpi or higher if you can. The higher the dpi, the more data is copied from the original image and saved in the digital copy. Note: if the hard copy photo is blurry, you should not expect scanning to improve the photo quality.  If the subject is blurry in the original image, it will still be blurry in the scan, which will cause problems when this image is translated into bronze.

WHAT IF I CAN ONLY FIND IMAGES LESS THAN 300DPI?

If you are unsure whether your image is high enough quality, send it to us via email and we can review the image in house. Sometimes we can edit the image file to increase its sharpness and minimize minimal pixelation if no alternative can be found.

How to Request Metal Plaque Samples [Photo Gallery]

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MASTERWORK PLAQUE SAMPLE DESIGNS

After many requests from our customers, we now carry a variety of metal plaque samples in house for our customers to review.  Because we create custom bronze, aluminum, stainless, brass and zinc plaques using both casting and etching techniques, the amount of choices our client’s have to choose from can be overwhelming.

While we have many examples of past plaque projects on our website, we now have fifteen sample plaques ready to ship, in convenient 6” x 4” sizes, which now gives our clients a more tactile way to decide between different plaque background textures, finishes and mounting techniques. We also carry a four different water-jet cut letters with prismatic, polished, satin and random orbital finishes, so our clients can review individual letter options in person as well.

 HOW TO ASK FOR A PLAQUE SAMPLE

If you are interested in ordering a plaque from our studio, fill out a quote request form on our website, and our designers can start by suggesting the appropriate material for your project based on the size of the plaque, complexity of designs, and where your project will be installed. 

Our designers typically send images of past projects along with their initial quotes, but if you would like to review a sample in person before proceeding with an order, we can send one of the options above to an address of your choice.  If you prefer to create your own plaque sample, we can typically create a custom sample in about 2-3 weeks for a small fee.

Once the sample is sent to your home, and you have determined the best materials for your project, we ask that you return the sample to our studio so that we can continue to send samples to future clients.

Etched Stainless Steel vs. Aluminum Plaques

WHAT IS THE DIFFERENCE BETWEEN AN ETCHED STAINLESS STEEL AND ALUMINUM PLAQUE? 

Etched Stainless Steel plaque with Polished "Mirror" finish & Medium Grey Infill

Etched Stainless Steel plaque with Polished "Mirror" finish & Medium Grey Infill

One common question we are asked by our clients is the difference between two visually similar metals: stainless steel and aluminum.  Both are silver in color, yet they are quite different when it comes to their other characteristics, specifically regarding their density and weight.

ETCHED STAINLESS STEEL

Dense and Durable | Corrosion resistant | Non-porous surface

Stainless Steel is an excellent choice for a plaque exposed to a significant amount of wear and tear and varying weather conditions.  The benefit of stainless steel is its exceptional durability and its corrosive-resistant surface.  Stainless steel is less likely to dent or warp over time.  It is also resistant to discoloration, because of its non-porous surface. 

CAST ALUMINUM

Softer metal | Light weight | Cost-effective

Cast aluminum plaques have unique benefits of their own.  Although aluminum is a much softer metal, it is significantly lighter in weight than stainless steel.  It is a great choice for interior plaques and can be mounted to just about any type of wall, stone or platform, as can stainless steel. At our studio, aluminum is a great alternative to stainless if you are looking to create a large custom plaque on a small budget.  Aluminum is not recommended for plaques that are inset into the ground or susceptible to a significant amount of wear and tear.  Aluminum is a soft metal and can bend and warp if it is dropped or damaged. 

METAL FINISHES

Both metals are silver in color, which can give plaques a contemporary look—a pleasant alternative to the traditional cast bronze plaque.  Both aluminum and stainless steel plaques can be finished in three different fashions: Random Orbital, Satin and Polished finishes. 

On Stainless Steel (from left to right): Random Orbital, Satin and Polished finish

On Stainless Steel (from left to right): Random Orbital, Satin and Polished finish

The random orbital finish is a great choice for a plaque that is installed in an area susceptible to scratching, bumping, etc.  Random orbital subtly disguises these scratches, as the sander used in our studio to produce this finish creates hundreds of small textural strokes on the surface of the plaque in every direction.  The finish gives the plaque a buffed look and creates a disguise for any accidental scratch or dent, which could otherwise ruin the look of a perfectly smooth plaque.  Alternatively, the satin, or “brushed”, finish can be added to the plaque, which is created by a different type of sander in our studio.  This is our most popular finish choice. A satin finish is created by adding a horizontal stroke to the plaque, giving it a smooth brushed surface.  It is more susceptible to scratches, but mounted in the right place, it has a very crisp and refined look.  The final option is a polished finish, which is exceptionally unique.  The metal surface is polished until it is reflective, which is why it is also referred to as a mirror finish. This is a great finish if you want to draw attention to the plaque from a distance.  It is often used on lobby plaques and general signage, in both interior and exterior settings.

For more questions on the difference between these metals and their finishes, check out our plaque options or reach out to us at info@masterworkplaques.com.

Make Your Own Plaque – Border Styles

WHAT BORDERS CAN I ADD TO MY CAST BRONZE PLAQUE?

Cast bronze plaques can be created with a variety of different border styles.  Typically a cast bronze plaque will have a simple border that is raised extending about ¼” from the edge of the plaque.  Borders are typically recommended on most cast bronze plaques, as they give the piece a finished and refined quality and also protect the central text and graphics from general damage. However, on occasion a borderless cast plaque may be preferred if the plaque will be inset into brick or into the ground and needs to have a seamless and integrated look with its surroundings. If a border is preferred, a standard single line border can be expanded to a double line border, beveled edge border, or even a combination of more than one border technique.  These borders are standard at our studio and are included in the price of the plaque (shown below).

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In contrast to standard borders, decorative borders are custom made to fit your cast bronze plaque.  These borders are more complex and can consist of hand-carved elements, which give your plaque a customized look.  These borders, shown on our cast metal materials page, are typically used for more traditional plaques such as national register plaques, monument plaques, commemorative plaques, etc.  They can be especially helpful for large-scale plaques that do not have any graphic or illustrated elements, as the intricate borders provide an interesting contrast to the simplicity of the text. Decorative borders range from leaf borders, ogee borders, and classic lamb’s tongue and egg & dart borders.

Make Your Own Plaque – Fonts

WHAT FONTS CAN BE USED ON A CAST BRONZE PLAQUE?

Fonts are great tools for setting the tone of your cast bronze plaque.  When the designers here at Masterwork Plaques create a custom layout for your plaque, we think about the content of the piece, the client’s aesthetic, the intention of the plaque, where it will be installed, and who will see the plaque on a day-to-day basis.  Typically our designers think about fonts in three main categories: serifs, sans serifs and scripts.

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Serif fonts typically have the most traditional look.  The word “serif” is defined as "small decorative lines added as an embellishment on the basic form of a letter".  Classic examples of a serif font are Times Roman, Garamond and the font "Cochin" as shown above.  These fonts are very well suited for commemorative plaques and dedication plaques as they have a more distinguished feel and look.

Sans serif fonts have a more modern aesthetic.  The most classic examples of sans serif fonts are Arial (shown above) and Helvetica.  These fonts do not have decorative embellishments on each letter; instead, they have a clean and simple shape.  Sans serif fonts are perfect for signage as they are easy to read from a distance.  They are also excellent choices for regulation plaques and property management plaques.

Script fonts are based on handwritten cursive, but are typically more elegant and calligraphic.  Script fonts can be either formal or informal depending on their use.  While our designers typically use scripts less often than serif and sans serif fonts, they can be the perfect choice for a formal bronze plaque or a plaque created for personal use.

Make Your Own Plaque - Etched Plaques

WHAT IS THE BENEFIT OF AN ETCHED PLAQUE?

Etched plaques typically have recessed lettering and graphics, and the remaining areas of the plaque are raised, finished metal.  An etched plaque can be particularly useful for smaller sized plaques, as a laser-cut letter can be created at a much smaller size than a cast plaque would allow.  An etched plaque can also be created at a variety of thicknesses, as they are created by cutting from a large sheet of metal and etching onto the surface of the sheet.  Therefore, one can choose between creating a plaque on a sheet of metal that is 1/4" thick, 1/8” thick, etc. 

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Because an etched plate can be created at a small size and thickness, etched plates are the recommended choice for nameplates, regulation signage, bench plaques, product labels, etc.  Etched plates can also be produced in large quantities at minimal cost for this reason, particularly if the content of the plate does not vary from piece to piece.  

LEARN MORE ABOUT ETCHED METAL PLAQUES

Cast Bronze Plaques with Textured Backgrounds

WHAT IS THE BENEFIT OF A TEXTURED BACKGROUND ON A CAST BRONZE PLAQUE?

 

The recessed background of a cast bronze plaque is typically created with a subtle background texture and color, which provides contrast to the plaque’s raised text and border elements.  If a large plaque is created without a background texture, the casting process can leave subtle water marks on the surface of the background. These marks are normal occurrences on larger plaques, which are caused by the pouring of the molten bronze in the casting process.  Masterwork Plaques encourages textures on larger plaque projects to help disguise these flow marks, unless the client prefers the natural texture-free look.

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We offer a variety of textures that range from subtle to dramatic.  The leatherette and pebbled backgrounds are two of our most popular choices for clients looking for only slight variations in the background.  Both textures are subtle and are best for plaques with a heavy amount of text and graphics, as they do not distract the viewer.

Textured backgrounds can also make your cast bronze plaque look distinctive and artistic. For a more striking texture, we would recommend the travertine and sculptured texture options.  For plaques with a decent amount of background space, we recommend textures which are more dramatic, to keep these open areas interesting. All of our textures can be used to differentiate your plaque project from the mass-produced, template based signage.  More information on background textures and other decorative elements can be found on our material options pages. 

SEE CUSTOM OPTIONS FOR CAST PLAQUES

Ask the Plaque Maker: Mounting Methods

WHAT IS THE BEST WAY TO MOUNT MY CUSTOM PLAQUE?

It is necessary to mount your plaque with care.  Cast bronze, in particular, is a very dense and therefore heavy metal, and installing a heavy plaque incorrectly can be hazardous.  Our most popular mounting techniques for our cast bronze plaques are “Front Mounts” and “Hidden Stud Mounts”.

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FRONT MOUNT INSTALLATION METHOD

A front mount is the ideal option for a plaque that may need to be moved in the future.  It is also a great choice for interior wall-mounted plaques, especially when a plaque is installed to dry wall or sheet rock.  A front-mounted cast bronze plaque will be shipped to you with four holes through the face of the plaque—one in each corner.  Depending on the size and shape, certain plaques may require more or less attachments.  The plaque is then mounted to the wall with threaded screws through each hole. We will send the appropriate screws for your front-mounted bronze plaque depending on the particular wall type.

Sometimes our clients prefer adding decorative rosettes in place of standard screw heads.  These dimensional elements add a touch of design interest and sophistication to a front mounted plaque.  Different sizes and shapes of decorative rosettes are available, as shown in the image below.  And don’t let the name fool you; as you can see, rosettes don’t always look like flowers!

HIDDEN STUD MOUNT INSTALLATION METHOD

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For a more permanent installation method, we recommend the hidden stud mount technique. This type of installation is ideal for situations with greater risk of theft, i.e. public parks or other high-traffic areas. A hidden stud mounted plaque has special mounting hardware cast onto the backside of the plaque.  This hardware allows for stainless steel rods to be secured and hidden from the viewer (this technique is also aptly called a "blind mount").  Using our provided template, holes are drilled into the wall or stone where the cast plaque is to be mounted.  The steel rods are inserted and secured into the holes with epoxy.  The blind mount should not be used for interior plaques installed on sheet rock or drywall.  

Hidden stud mounted cast bronze plaques provide a very clean and seamless look.  Property owners, management companies and other businesses often use a hidden stud mount to secure cast bronze plaques to the exterior walls of their buildings for pedestrians to see at street level.

LEARN ABOUT IDENTIFICATION PLAQUES

Cast Bronze vs. Cast Aluminum Plaques

DETERMINING THE PROPER METAL FOR YOUR PLAQUE PROJECT

After browsing through various plaques online and in your neighborhood, you have very likely come across both bronze and aluminum plaques.  Both plaque types are very popular and are used for both indoor and outdoor use, for traditional and unique purposes.  Masterwork Plaques creates both cast aluminum and cast bronze plaques at our studio, and each plaque is custom-made to your liking.  After working with each metal type over the years, we would recommend aluminum and bronze plaques for different applications. 

CAST BRONZE PLAQUES

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The benefit of a cast bronze plaque is its exceptional durability.  Bronze is an alloy made primarily of copper and tin.  It is stronger and harder than any other common metal alloy, with the exception of stainless steel.  This makes a cast bronze plaque an ideal choice for exterior plaques used as standard signage, commemorative plaques, memorials and plaques that are inset into the ground. Cast bronze will hold up well against a variety of weather conditions and is finished with a clear lacquer for extra protection.  If you are looking for a plaque installed under foot, bronze plaques hold up well under heavy foot traffic. Bronze is also the most traditional material used for plaques, so this metal type will give your project a look of class, distinction and strength.  Bronze plaques have a recognizable luster created by the application of a true chemical patina, which holds up better than a paint or stain.

Benefits of Cast Bronze:

  • Durability and strength

  • Classic, traditional look

  • Ability to hold fine detail

  • Rich luster and chemical patina

  • Wall installation and in-ground installation

CAST ALUMINUM PLAQUES

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Cast aluminum plaques have unique benefits of their own.  Although aluminum is a much softer metal, it is significantly lighter in weight than cast bronze, while still retaining the ability to hold up well against a variety of weather conditions. The silver coloring of aluminum plaques also has a sleek, contemporary look, perfect for modern buildings with a materials palette of glass and steel. Aluminum is durable enough for both interior and exterior plaque installations, and can be mounted to just about any type of wall, stone or platform, as can bronze. However, because of the softness of the metal, aluminum plaques are not recommended for plaques that are inset into the ground or installed in very high-usage areas.  At our studio, cast aluminum is a great alternative to a bronze plaque if you are looking to create a large durable plaque on a smaller budget.  The background of an aluminum plaque can be painted virtually any color, making it a nice choice for corporate logo plaques or other graphic signs where the company’s colors are integral to the overall design.

Benefits of Cast Aluminum:

  • Lightweight metal

  • Budget friendly

  • Contemporary, silver coloring

  • Colored backgrounds

  • Wall-only installation

For more information on the metal types we offer at our studio, check out our material options on our website.