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cast plaques

Cast Bronze Plaques with Textured Backgrounds

WHAT IS THE BENEFIT OF A TEXTURED BACKGROUND ON A CAST BRONZE PLAQUE?

 

The recessed background of a cast bronze plaque is typically created with a subtle background texture and color, which provides contrast to the plaque’s raised text and border elements.  If a large plaque is created without a background texture, the casting process can leave subtle water marks on the surface of the background. These marks are normal occurrences on larger plaques, which are caused by the pouring of the molten bronze in the casting process.  Masterwork Plaques encourages textures on larger plaque projects to help disguise these flow marks, unless the client prefers the natural texture-free look.

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We offer a variety of textures that range from subtle to dramatic.  The leatherette and pebbled backgrounds are two of our most popular choices for clients looking for only slight variations in the background.  Both textures are subtle and are best for plaques with a heavy amount of text and graphics, as they do not distract the viewer.

Textured backgrounds can also make your cast bronze plaque look distinctive and artistic. For a more striking texture, we would recommend the travertine and sculptured texture options.  For plaques with a decent amount of background space, we recommend textures which are more dramatic, to keep these open areas interesting. All of our textures can be used to differentiate your plaque project from the mass-produced, template based signage.  More information on background textures and other decorative elements can be found on our material options pages. 

SEE CUSTOM OPTIONS FOR CAST PLAQUES

Ask the Plaque Maker: Mounting Methods

WHAT IS THE BEST WAY TO MOUNT MY CUSTOM PLAQUE?

It is necessary to mount your plaque with care.  Cast bronze, in particular, is a very dense and therefore heavy metal, and installing a heavy plaque incorrectly can be hazardous.  Our most popular mounting techniques for our cast bronze plaques are “Front Mounts” and “Hidden Stud Mounts”.

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FRONT MOUNT INSTALLATION METHOD

A front mount is the ideal option for a plaque that may need to be moved in the future.  It is also a great choice for interior wall-mounted plaques, especially when a plaque is installed to dry wall or sheet rock.  A front-mounted cast bronze plaque will be shipped to you with four holes through the face of the plaque—one in each corner.  Depending on the size and shape, certain plaques may require more or less attachments.  The plaque is then mounted to the wall with threaded screws through each hole. We will send the appropriate screws for your front-mounted bronze plaque depending on the particular wall type.

Sometimes our clients prefer adding decorative rosettes in place of standard screw heads.  These dimensional elements add a touch of design interest and sophistication to a front mounted plaque.  Different sizes and shapes of decorative rosettes are available, as shown in the image below.  And don’t let the name fool you; as you can see, rosettes don’t always look like flowers!

HIDDEN STUD MOUNT INSTALLATION METHOD

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For a more permanent installation method, we recommend the hidden stud mount technique. This type of installation is ideal for situations with greater risk of theft, i.e. public parks or other high-traffic areas. A hidden stud mounted plaque has special mounting hardware cast onto the backside of the plaque.  This hardware allows for stainless steel rods to be secured and hidden from the viewer (this technique is also aptly called a "blind mount").  Using our provided template, holes are drilled into the wall or stone where the cast plaque is to be mounted.  The steel rods are inserted and secured into the holes with epoxy.  The blind mount should not be used for interior plaques installed on sheet rock or drywall.  

Hidden stud mounted cast bronze plaques provide a very clean and seamless look.  Property owners, management companies and other businesses often use a hidden stud mount to secure cast bronze plaques to the exterior walls of their buildings for pedestrians to see at street level.

LEARN ABOUT IDENTIFICATION PLAQUES

Ask the Plaque Maker: What is Patina?

WHY IS A CHEMICAL PATINA BETTER THAN STANDARD PAINT?

Cast bronze plaques can be finished with a paint or finished with a chemical patina with a variety of different effects.  The natural color of bronze is actually a very light gold, but the common belief is that bronze is actually a darker brown.  Most people only see bronze sculptures after a patina has already been applied, which is what makes people think bronze is naturally a dark colored metal.

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ABOUT CHEMICAL PATINAS

A patina can occur naturally over time on the surface of most metals, caused as a result of oxidization, age, or exposure to changing weather and environment. Patinas can also be applied to metals when they are produced, which prevents weathering and general wear and tear on a plaque and also makes the plaque more visually pleasing.  

What is important to note is that a true patina, whether it occurs naturally or is applied, chemically changes the surface color of the bronze.  It will not peel away; it will not chip off.  Plaques that are finished with paint and not patina, can have adverse chipping affects because the paint simply sits on top of the metal.  With heavy foot traffic, the patina color will change and naturally burnish and shine, but this creates a pleasing look and gives the plaque a true luster, rather than a painted plaque that just looks badly maintained.

Often times other plaque companies will use the word patina or stain without actually using the true chemical process to color a cast bronze plaque.  Applying patina to a bronze plaque is a more expensive process than what most plaque-makers want to use.  Many companies use other products with names like chem-col, polychrome patina, and graphite sprays, which are really just paint.  If the bronze work is set in a horizontal position, or is subject to extreme weather conditions, these other products will start to peel in a few years.

Ask the Plaque Maker: Etched or Cast Plaques?

WHAT IS THE DIFFERENCE BETWEEN CAST AND ETCHED PLAQUES?

Masterwork Plaques specializes in the creation of custom-made plaques.  At our studio, these plaques can be made in two different ways: as a cast plaque or an etched plaque. 

CAST PLAQUES

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Cast plaques are created using liquid, molten metal.  Bronze is the most popular metal used at our studio.  The metal is poured into a mold and cooled to create a solid plaque.  Cast plaques typically have raised lettering and graphics, a raised border and a recessed background with a subtle background texture. The relief on a cast plaque (the depth of the raised elements) is about 3/32", which is more substantial than on an etched plaque.

Cast bronze plaques can be used for memorial plaques, donor plaques, commemorative plaques, and many other recognition projects. You will find many cast bronze plaques installed outdoors as they are very durable and hold up in many weather conditions.  We also offer cast aluminum plaques in our studio as well.  Each plaque type has different benefits depending on where the plaque is installed. 

ETCHED PLAQUES

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Our custom etched plaques are created using a chemical engraving process that allows for fine etched detail.  A special chemical eats away at a sheet of metal (our most popular etched metals are stainless steel and brass) to create a design or written text.  The metal sheet is then cut to any size you prefer.  Etched stainless steel plaques typically have recessed lettering and graphics, although they can also be created with raised lettering to mimic a cast plaque.  Etched plaques often are created without a border, and the remaining areas of the plaque are the raised, untouched metal.  The shallow, recessed letters and graphics are typically filled with a black paint (or any other color) while the remaining areas stay the true color of the metal. 

Etched stainless steel plaques and etched aluminum plaques have a more contemporary look in comparison to a cast plaque’s look which is more traditional.  Etched plaques are often used for building signage, logos and lobby plaques.  The etching process allows for thinner line-work than is possible in the casting process - but the tradeoff is that the details are created in a shallow relief (all recessed areas are only 0.1" deep).

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Custom Bronze Plaques Installed Underfoot

WHAT TYPE OF METAL CAN BE USED FOR IN-GROUND PLAQUES?

Often times for walk of fame projects, interpretive trails and other installations, our clients may prefer to install a custom plaque project underfoot and inset into the ground, rather than installing on a wall.  Can this be done? Absolutely, however special requirements will apply if you choose to install a plaque in this way.

The plaque material is very important.  Some metals (such as aluminum) are too soft to be installed underfoot.  Aluminum is less dense than other metals and can chip away and corrode too easily when exposed to the constant wear and tear of foot traffic.  Stainless steel is a strong and non-corrosive metal, however the price point is often out of reach for most clients.  Cast bronze plaques are stronger and more durable than most other metal types. This makes cast bronze ideal for projects inset into cement, pavers, terrazzo, sidewalks, etc.  Cast bronze plaques hold up very well against heavy foot traffic, as they share many of stainless steels durable qualities.  In fact, inset custom bronze plaques installed in cities and busy areas will enhance the luster and quality of the design over time - keeping raised areas buffed and looking good.

In addition to the metal choice for inset plaques, it is important to color and finish these projects in a particular way.  Masterwork Plaques uses a real chemical patina to color all of our studio's inset bronze plaque projects. This is a more expensive process than what most plaque makers would like to use.  Many other companies use products with names like chem-col, polychrome patinas, and graphite sprays which are really just fancy words for "paint".  If the bronze work is set in a horizontal position, i.e. in the pavement, these other products will start to peel in a few years.  Sometimes getting a “great deal” with a painted plaque seems more appealing upfront, but the cost and hassle of refinishing the painted plaque changes minds quickly!

Real patina finishes chemically change the surface color of the bronze.  This technique ensures that no coloration will peel away when the plaques are set in the paving.  Under heavy foot traffic, the patina will stay bright and buffed, so that the bronze work looks highlighted and burnished, as opposed to looking peeled and badly maintained.

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